In today’s highly competitive global market, industrial integration is no longer just a trend—it has become a survival strategy for manufacturers. Rising energy costs, fluctuating raw material prices, and supply chain disruptions push companies to seek more efficient, flexible, and sustainable solutions.
At this point, Parget Makina stands out with its turnkey integrated plant solutions. At the 2025 BALTIMIX Conference, our company’s General Manager, Cevdet Karaibrahimoğlu, highlighted how industrial integration transforms modern manufacturing.
What is Industrial Integration?
Industrial integration means combining multiple production steps (such as raw material processing, calcination, grinding, mixing, and packaging) under one roof, supported by automation and digital monitoring.
This allows:
- Raw materials to be received, stored, and processed within the same facility.
- Lime, gypsum, dry mortar, and plasterboard lines to be centrally managed.
- Energy optimization across all lines.
- Real-time data monitoring to reduce downtime and defects.
According to Global Cement & Concrete, integrated plants achieve 25–30% lower operating costs compared to traditional facilities.
Key Benefits of Integrated Plants
- Operational Efficiency – 15–20% savings in logistics and handling costs.
- Cost Reduction – 18–29% lower energy consumption.
- Sustainability – Up to 22% CO₂ reduction with heat recovery and dust collection systems.
- Flexibility & Scalability – Quick product shifts and capacity increases up to 40%.
- Quality Assurance – ~27% fewer defects thanks to centralized monitoring.
Parget Makina’s 4-Line Integrated Project
One of the best examples is Parget Makina’s 3-line integrated facility, which clearly demonstrates the benefits of integration:
- Gypsum calcination line – high-quality plaster production.
- Dry mortar line – 60 tons/hour capacity.
- Perlite expansion line – lightweight aggregate production.
As a result:
- Logistics costs were reduced by 20%,
- Energy consumption decreased by 18%,
- Downtime dropped by 22%.
Global Perspective: Looking Ahead
According to McKinsey’s 2024 report:
- 70% of manufacturers are implementing or planning integrated solutions.
- The market is expected to grow at 6.5% CAGR until 2030.
- Middle East and Africa will be among the biggest beneficiaries.
The future of “smart integrated plants” will be shaped by AI, IoT sensors, and net-zero strategies.
Industrial integration unites not only machines but also ideas, people, and processes. With its turnkey projects, Parget Makina delivers:
- Lower costs,
- Higher efficiency,
- More sustainable production systems.
